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Heavy Lifting Technology

Jack-Up Systemsinsert link - Heavy Lifting Technology

6 7 - Heavy Lifting Technology
Jack-Up Systems Image

Capacity Per Lifting Tower
125 – 750 ton
Lifting Height
Up to 6 – 20 metres

The jack-up system is a custom developed multipoint lifting system. A typical system setup includes four jack-up units positioned under each corner of a load. A four unit setup has a lifting capacity of 2,000 metric tons (500 tons per unit).

The lifting frame of a jack-up unit contains four hydraulic cylinders in each corner which lift and stack steel boxes. A load is lifted in increments as boxes are slid into the system, lifted, and stacked; forming ‘lifting towers’. A jack-up system is operated and controlled by a computer control unit. Each unit’s lifting and lowering operations occur simultaneously; the computer control unit’s synchronous technology maintains the balance of the load. The hydraulics power units are embedded within each unit’s lifting frame. Safe lifting heights are dependent on the expected side load.

Four models of the jack-up system are currently available:

  • JS125
    • Lifting capacity per tower: 125 tons
    • Lifting height: 6 meters
    • Maximum side load: 3% at 6 meters
  • JS250
    • Lifting capacity per tower: 250 tons
    • Lifting height: 10 meters
    • Maximum side load: 3% at 10 meters
  • JS500
    • Lifting capacity per tower: 500 tons
    • Lifting height: 15 meters
    • Maximum side load: 4% at 15 meters
  • JS750
    • Lifting capacity per tower: 750 tons
    • Lifting height: 20 meters
    • Maximum side load: 5% at 20 meters

A Jack-Up System is comprised of 3 main components
Multiple jack-up units
The most common system setup includes 4 jack-up units.
Computer control unit
A touch screen control for operating the jack-up system with automatic and manual lifting settings.
Electronic controlled diesel power unit
Supplies hydraulic power to the system. The JS500 is powered by an external powerpack. The EP5000 powerpack is embedded within each unit’s lifting frame.

A Jack-Up Unit is comprised of 6 main components
Base frame
Supports the lifting frame, skid track attachments are optional.
Skid tracks (optional)
Enables the jack-up system to be skidded into two directions.
Lifting frame
Contains hydraulic cylinders located in each corner to lift the boxes and locking strips for stable stacking.
Steel Boxes (barrel)
Boxes are slid into the lifting frame and are lifted up by the cylinders. Each box is designed to carry a load of 500 metric tons.
End box (barrel)
The top box the load is placed upon
Box insert rollers
Rollers facilitate easy entry of boxes into the lifting frame.

Jack-Up System group photo

JS-Series

Capacity per Tower Model Number Maximum Sideload Base Frame Dimensions
(mm)
Barrel Dimensions
L x W x H
Weight
ton (kN) A B C D (mm) (kg)*
125 (1250) JS-125 3% @ 6m 1200 1100 990 1850 600x600x250 2200
250 (2500) JS-250 3.5% @ 10m 1200 1100 990 1850 600x600x250 7500
500 (5000) JS-500 4% @ 15m 1200 1100 990 1850 600x600x250 13.000
750 (7500) JS-750 5% @ 20m 1200 1100 990 1850 600x600x250 24.000

Jack-Up Systemsinsert link - Heavy Lifting Technology

Jack-Up Systems Image

Capacity Per Lifting Tower
125 – 750 ton
Lifting Height
Up to 6 – 20 metres

The jack-up system is a custom developed multipoint lifting system. A typical system setup includes four jack-up units positioned under each corner of a load. A four unit setup has a lifting capacity of 2,000 metric tons (500 tons per unit).

The lifting frame of a jack-up unit contains four hydraulic cylinders in each corner which lift and stack steel boxes. A load is lifted in increments as boxes are slid into the system, lifted, and stacked; forming ‘lifting towers’. A jack-up system is operated and controlled by a computer control unit. Each unit’s lifting and lowering operations occur simultaneously; the computer control unit’s synchronous technology maintains the balance of the load. The hydraulics power units are embedded within each unit’s lifting frame. Safe lifting heights are dependent on the expected side load.

Four models of the jack-up system are currently available:

  • JS125
    • Lifting capacity per tower: 125 tons
    • Lifting height: 6 meters
    • Maximum side load: 3% at 6 meters
  • JS250
    • Lifting capacity per tower: 250 tons
    • Lifting height: 10 meters
    • Maximum side load: 3% at 10 meters
  • JS500
    • Lifting capacity per tower: 500 tons
    • Lifting height: 15 meters
    • Maximum side load: 4% at 15 meters
  • JS750
    • Lifting capacity per tower: 750 tons
    • Lifting height: 20 meters
    • Maximum side load: 5% at 20 meters

A Jack-Up System is comprised of 3 main components
Multiple jack-up units
The most common system setup includes 4 jack-up units.
Computer control unit
A touch screen control for operating the jack-up system with automatic and manual lifting settings.
Electronic controlled diesel power unit
Supplies hydraulic power to the system. The JS500 is powered by an external powerpack. The EP5000 powerpack is embedded within each unit’s lifting frame.

A Jack-Up Unit is comprised of 6 main components
Base frame
Supports the lifting frame, skid track attachments are optional.
Skid tracks (optional)
Enables the jack-up system to be skidded into two directions.
Lifting frame
Contains hydraulic cylinders located in each corner to lift the boxes and locking strips for stable stacking.
Steel Boxes (barrel)
Boxes are slid into the lifting frame and are lifted up by the cylinders. Each box is designed to carry a load of 500 metric tons.
End box (barrel)
The top box the load is placed upon
Box insert rollers
Rollers facilitate easy entry of boxes into the lifting frame.

Jack-Up System group photo

JS-Series

Capacity per Tower Model Number Maximum Sideload Base Frame Dimensions
(mm)
Barrel Dimensions
L x W x H
Weight
ton (kN) A B C D (mm) (kg)*
125 (1250) JS-125 3% @ 6m 1200 1100 990 1850 600x600x250 2200
250 (2500) JS-250 3.5% @ 10m 1200 1100 990 1850 600x600x250 7500
500 (5000) JS-500 4% @ 15m 1200 1100 990 1850 600x600x250 13.000
750 (7500) JS-750 5% @ 20m 1200 1100 990 1850 600x600x250 24.000
6 7 - Heavy Lifting Technology

CUSTOM PRODUCTS

11 1 - Heavy Lifting Technology

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Safely handle and transport casks for dry storage of used nuclear fuel

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Self-Erecting Tower (ESET)Pumps

A free standing gantry system that enables you to build a tower with standard modular components from the ground level.

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Strand Jack Gantries

A steel structure to facilitate erection, skidding back and forth and sideways of heavy loads up to 1100 tons.

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Rotor Removal and Installation Systems

Hydraulic system for pushing, pulling and positioning a generator's rotor (field) at multiple heights.

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Travel Gantry

A self-collapsing rubber tyre gantry with a 60 ton lifting capacity

16 - Heavy Lifting Technology

Custom Hydraulic Presses

Manufactured with a diverse range of configurations to fulfill a broad range of applications.

REACH US THROUGH OUR

ADDRESS

4659 & 4661 Kathrina Building Arellano Street, Palanan, Makati City Philippines 1235

TELEPHONE

 (02) 832-0560 / 832-0586 / 832-0602

Mobile

0927-243-6655 / 0918-903-6020

EMAIL

info@hydrauking.com

FAX

(02)  8334975

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